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#5342
So here it is - my (nearly) finished project - Lime conversion using extrenal motor controller.

Image

Its not an easy project, it took me about 35h to make + 10h of preparation - disassembling this Lime, learning how everything works, planning etc...

Image

It cost me overall about 25$. I dont know much about electronics, but taught myself something during this project. If you have some time, can solder and use basic tools, then you can do it too.

Image

To make it rainproof and somewhat elegant, i put controller and wire joints in plastic electric can and painted everything matte black.

Image

The most time took me guiding the wires through inside of the pipe, if you dont care about this, you dont mind wires hanging around the pipe, then your project can take half of the time. Also, I’m using old motherboard for charging the batteries, using original charger.

Image

Its nearly finished, because i want to put voltometer under the dashboard glass and change this red dual switch to ignition lock. Also, looking for a way to connect a lamp.

Overall, it was totally worth it. I’m planning my second conversion with other model of scooter. If anyone need some help with this type of conversion - feel free to ask :)
Last edited by FirstJuicerInTown on Wed Feb 20, 2019 4:53 am, edited 2 times in total.
#5345
FirstJuicerInTown wrote:
Tue Feb 19, 2019 6:01 pm
So here it is - my (nearly) finished project - Lime conversion using extrenal motor controller.
Image
Its not an easy project, it took me about 35h to make + 10h of preparation - disassembling this Lime, learning how everything works, planning etc...
Image
It cost me overall about 25$. I dont know much about electronics, but taught myself something during this project. If you have some time, can solder and use basic tools, then you can do it too.
Image
To make it rainproof and somewhat elegant, i put controller and wire joints in plastic electric can and painted everything matte black.
Image
The most time took me guiding the wires through inside of the pipe, if you dont care about this, you dont mind wires hanging around the pipe, then your project can take half of the time.
Image
Its nearly finished, because i want to put voltometer under the dashboard glass and change this red dual switch to ignition lock. Also, looking for a way to connect a lamp.

Overall, it was totally worth it. I’m planning my second conversion with other model of scooter. If anyone need some help with this type of conversion - feel free to ask :)
Your images aren’t working for me :(
I got my lamp and tail light to work using a spare 4.3v output on the board but can’t see if you have the same one or not
#5349
Jameskay wrote:
Tue Feb 19, 2019 8:16 pm
FirstJuicerInTown wrote:
Tue Feb 19, 2019 6:01 pm
So here it is - my (nearly) finished project - Lime conversion using extrenal motor controller.
Image
Its not an easy project, it took me about 35h to make + 10h of preparation - disassembling this Lime, learning how everything works, planning etc...
Image
It cost me overall about 25$. I dont know much about electronics, but taught myself something during this project. If you have some time, can solder and use basic tools, then you can do it too.
Image
To make it rainproof and somewhat elegant, i put controller and wire joints in plastic electric can and painted everything matte black.
Image
The most time took me guiding the wires through inside of the pipe, if you dont care about this, you dont mind wires hanging around the pipe, then your project can take half of the time.
Image
Its nearly finished, because i want to put voltometer under the dashboard glass and change this red dual switch to ignition lock. Also, looking for a way to connect a lamp.

Overall, it was totally worth it. I’m planning my second conversion with other model of scooter. If anyone need some help with this type of conversion - feel free to ask :)

Your images aren’t working for me :(
I got my lamp and tail light to work using a spare 4.3v output on the board but can’t see if you have the same one or not
Fixed the images. I tried to connect it to about 5v, but it seems like its too low voltage for my front lamp, the light is nearly visible. It needs about 12v.
#5365
kapranos wrote:
Wed Feb 20, 2019 6:23 am
It looks amazing! i wanna do the same but i have some questions.

Charger port is functional?
external battery works too?
original throttle and brake works right?

can you provide some schematic of the connections?

thanks a lot
Charger port and external battery works normally.
Original throttle works, brake does not work - this controller doesn’t support it.

Image

I know its poor scheme. Batteries are connected to old motherboard by original joints, so i can charge them both through it. But energy is taken indepedently, directly from connectors on motherboard. Also, i dont want to connect booth batteries, so you see double switch on the scheme - firstly i use 1 battery, when its used out i switch to the second one.
#5373
FirstJuicerInTown wrote:
Wed Feb 20, 2019 1:23 pm
kapranos wrote:
Wed Feb 20, 2019 6:23 am
It looks amazing! i wanna do the same but i have some questions.

Charger port is functional?
external battery works too?
original throttle and brake works right?

can you provide some schematic of the connections?

thanks a lot
Charger port and external battery works normally.
Original throttle works, brake does not work - this controller doesn’t support it.

Image

I know its poor scheme. Batteries are connected to old motherboard by original joints, so i can charge them both through it. But energy is taken indepedently, directly from connectors on motherboard. Also, i dont want to connect booth batteries, so you see double switch on the scheme - firstly i use 1 battery, when its used out i switch to the second one.
Nice job! Im looking at doing this too, just got my bldc controller!
If you would compare your setup to a normal lime/bird es2 with extra battery do you get the same torque uphill etc with your battery setup?
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